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Use Case · Manufacturing

CMDB for Plant & Shop-Floor IT/OT Assets

Extending configuration management to cover shop-floor IT/OT systems and their dependencies, so impact analysis reflects what’s really connected to what.

Where this shows up

Shop-floor systems — PLCs, SCADA, MES, and the network and servers behind them — are often outside the scope of the corporate CMDB, or documented once during installation and never updated. When something breaks, teams don’t have a reliable map of what depends on what.

How we approach it

  • Extend the CMDB’s scope and data model to include shop-floor IT/OT configuration items.
  • Discover and reconcile actual shop-floor infrastructure against existing documentation.
  • Map dependencies between shop-floor systems, the network, and the applications that rely on them.
  • Assign ownership so the CMDB is maintained as plant systems change, not just documented once.

What changes

  • A CMDB that reflects the shop floor as it actually runs
  • Faster impact analysis when planning changes near production systems
  • Quicker root-cause tracing when shop-floor incidents span multiple systems

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